Terrazzo Restaurant Countertop

Chemical Resistance: Epoxy formulation resists degradation from commercial sanitizers, vinegar, citrus acids, and alcohol spills common in bar and restaurant environments.

Seamless Edge Profiling: High material density prevents micro-chipping during CNC routing, enabling precise bullnose, mitered aprons, and drop-down edges.

Thermal Shock Tolerance: Withstands contact with hot dishware up to 150°C (epoxy) or 250°C (cement) without surface cracking or delamination.

Hygienic Monolithic Surface: Non-porous matrix eliminates grout lines and crevices, preventing bacterial and mold proliferation in food preparation zones.

Aggregate Options & Sizing
Micro-Chip (Size 0-1): Uniform, fine-grain texture for minimalist, industrial interiors.
Standard Chip (Size 2-3): Balanced aggregate distribution for traditional and contemporary hospitality venues.
Macro-Chip (Size 4-5): Large-format glass and marble fragments creating bold visual focal points for bar tops.

Surface Finishes
Honed (Matte, R10 Slip Resistance): Low-glare finish hiding minor surface abrasions; ideal for high-traffic service counters.
Polished (High Gloss, 80+ GU): High-reflectivity finish sealed with UV-resistant coatings for upscale dining environments.
Leathered / Brushed: Textured tactile finish providing enhanced slip resistance for wet bar applications. 

Service Bars & Cocktail Stations: Resistant to alcohol, citrus erosion, and constant impact from glassware.

Buffet & Salad Bar Islands: Food-contact compliant surfaces supporting integrated hot/cold wells and sneeze guards.

Cashier & POS Checkout Desks: High load-bearing capacity supporting heavy POS terminals and customer traffic.

Open-Kitchen Pass-Throughs: Meets strict commercial sanitation standards for food handling interfaces.

CAD/CAM Integration: Direct manufacturing from client-submitted DXF/DWG shop drawings for complex multi-tier bar layouts.

Custom Aggregate Matching: Ability to source specific regional mineral aggregates, colored recycled glass, or metallic chips to match corporate branding guidelines.

Integrated Hardware Cutouts: Factory-machined sink cutouts, wire management grommets, undermount sink anchors, and pre-drilled bracket mounting channels.

Edge Profile Library: Eased, Bevel, Bullnose, Ogee, Mitered Apron (up to 100mm drop), and Custom Waterfall edges.

Download Engineering Files: Access standard CAD details and BIM components for architectural submittals via our Engineering Resource Portal.

Production Workflow
1. Raw Material Batching: Automated weighing of resin/cement binders and graded aggregates to ensure precise binder-to-aggregate ratios.
2. Vacuum Pressing & Curing: Slurry compaction under 100-ton hydraulic pressure within vacuum chambers to eliminate internal air voids, followed by controlled thermal curing.
3. Precision CNC Calibration: Slabs calibrated for uniform thickness (± 0.5 mm) and squareness.
4. Multi-Head Grinding & Polishing: Progressive diamond-abrasive polishing passes achieving target gloss or matte specifications.

Quality Control Protocol
Dimensional Inspection: Laser measurement verifying length, width, thickness, and diagonal squareness against shop drawings.
Surface Integrity Check: Automated optical scanning for pinholes, micro-cracks, and aggregate segregation.
Batch Sampling: Routine destructive testing for flexural strength and water absorption per ISO/ASTM standards. 

Export Packaging Specification
A-Frame Crates: Fumigation-free heat-treated plywood crates (ISPM 15 compliant) designed for containerized ocean freight.
Interleaving Protection: 2mm EPE foam sheets and corner guards applied to all polished surfaces to prevent abrasion during transit.
Secure Fastening: Steel strapping and reinforced edge protectors securing slabs to vertical transport racks.

Documentation Package Included

• Material Safety Data Sheet (MSDS / SDS).
• Certificate of Analysis (COA) per production batch.
• Installation & Maintenance Manual.
• Shop Drawing Approval Records.