Terrazzo Interior Wall Panels

Terrazzo Interior Wall Panels

Prefabricated thin-profile terrazzo panels engineered for vertical wall cladding. Unlike heavy poured floors, these feature an optimized thickness and weight profile (30 kg/m2 for 12 mm format), allowing direct mechanical or adhesive installation on drywall, masonry, and metal framing.

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Product Introduction

Prefabricated thin-profile terrazzo panels engineered for vertical wall cladding. Unlike heavy poured floors, these feature an optimized thickness and weight profile (30 kg/m2 for 12 mm format), allowing direct mechanical or adhesive installation on drywall, masonry, and metal framing. Composed of high-grade cement or epoxy matrices embedded with marble, granite, quartz, or post-consumer recycled glass aggregates, each panel undergoes multi-axis calibration and diamond grinding.

 

Technical Specifications

 

Technical Parameter

Specification Value

Testing Standard

Standard Dimensions

2400 x 1200 mm, 3000 x 1200 mm (Custom sizes available)

ISO 24336

Panel Thickness

12 mm, 15 mm, 18 mm (Tolerance: +/- 0.5 mm)

ISO 2778

Density

2,450 - 2,550 kg/m3

ASTM C97

Dead Weight

30 kg/m2 (for 12 mm thickness)

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Fire Rating

Class A (Flame Spread <= 25, Smoke <= 50)

ASTM E84 / EN 13501-1 (A2-s1, d0)

Water Absorption

< 0.5%

ASTM C97

Flexural Strength

> 12.5 MPa

ASTM C880

Compressive Strength

> 75 MPa

ASTM C170

VOC Emissions

GREENGUARD Gold Certified

ISO 16000-9

 

Key Product Features

 

Dead Load Reduction: 12 mm to 18 mm thickness cuts vertical partition wall loads by over 60% versus traditional 30 mm stone slabs.

Dimensional Stability: Factory curing and internal glass-fiber reinforcement prevent thermal expansion and warping.

Penetrating Sealing: Silane-siloxane impregnating seal penetrates 2 mm deep, blocking coffee, oil, and detergent stains without changing friction.

Precision Edging: CNC-machined square edges, 45-degree miters, and reveal joints ensure tight, flush alignment.

 

Colors, Patterns & Surface Finishes

 

Aggregates: Carrara white, Nero Marquina, Nero Assoluto, custom regional stones, and 100% post-consumer recycled glass/porcelain.

Gradations: Micro (1 - 3 mm), Standard (4 - 8 mm), Macro (10 - 20 mm).

Finishes:

Honed Matte: 400-grit, gloss < 20.

Polished Mirror: 800-grit, gloss > 70.

Brushed Leathered: Acid-washed mechanical micro-relief.

 

Applications

 

Hospitality: Lobby feature walls, elevator core surrounds, column cladding, reception desks.

Corporate: Conference room accent walls, executive corridor linings, elevator lobby bulkheads.

Retail & Public: Flagship store perimeter walls, boutique displays, transit terminal corridors.

Substrate Rule: Substrates (drywall, plywood, masonry) must not deviate by > 3 mm in 3 meters. Installation requires structural polymer adhesive plus mechanical safety anchors for panels > 15 mm.

 

OEM & ODM Customization

 

Matrix Pigmentation: Automated volumetric dosing matched to Pantone, RAL, or physical architect chips.

Aggregate Blending: Integration of client-supplied local stone fractions or specific recycled glass ratios.

CNC Pre-fabrication: Factory pre-drilling, electrical cutout integration, and mitered corner assembly.

MO200 m2 per custom formulation.

 

Manufacturing & Quality Control

 

Batching: Load-cell weighing of binders, pigments, and graded aggregates.

Pressing: 120-ton hydraulic press vibration molding for maximum density and zero air voids.

Curing: 28-day controlled-humidity stabilization cycle.

Calibration: 10-head inline grinding ensuring +/- 0.5 mm thickness tolerance.

Inspection: Spectrophotometer colorimetry (Delta E < 0.8), laser flatness scans, and daily destructive flexural sampling.

 

Packaging & Documentation

Packaging

Fumigation-free vertical A-frame wooden crates or horizontal pallets with EPE foam separation and edge guards.

Container Capacity

20-foot dry container payload optimization (approx. 450 m2 for 12 mm panels) with internal lashing.

Documentation

Commercial Invoice, Packing List, Mill Test Certificate (ASTM), Fire Test Reports (ASTM E84/EN 13501), and CAD/DWG shop drawing templates.

 

FAQ

 

Q: Direct installation on drywall?

A: Yes, 12 mm panels direct-adhere using structural polymer adhesive if the substrate supports 30 kg/m2. Mechanical brackets required for > 15 mm.

Q: Batch color consistency?

A: Single-project orders use identical raw material lots. Production numbers and physical reference plaques are archived for 3 years.

Q: Factory sealing status?

A: Pre-sealed with deep-penetrating silane-siloxane before packaging. Post-installation topcoat is optional.

Q: Lead times?

A: Stocked colors: 10-15 business days. Custom formulations and CNC orders: 25-35 business days from drawing approval.

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