Terrazzo Kitchen Backsplash Panels
Prefabricated large-format surfacing panels engineered for vertical kitchen backsplashes, replacing traditional individual tiles and wet-pour installations.
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Product Introduction
Prefabricated large-format surfacing panels engineered for vertical kitchen backsplashes, replacing traditional individual tiles and wet-pour installations. Composed of select marble, quartz, granite, or recycled glass aggregates bound within high-performance cementitious or epoxy resin matrices. Designed for rapid mechanical or adhesive fixing, these panels eliminate extensive grout lines, ensuring a continuous stone aesthetic compliant with commercial and multi-family building standards.
Technical Specifications
|
Property |
Specification |
Test Standard |
|
Standard Thickness |
Resin-Based: 12 mm / 15 mm; Cement-Based: 15 mm / 18 mm |
ISO 10545-2 |
|
Standard Dimensions |
2400 x 1200 mm; 3000 x 1400 mm |
ISO 10545-2 |
|
Density |
Resin-Based: 2,350 kg/m3; Cement-Based: 2,450 kg/m3 |
EN 14617-1 |
|
Water Absorption |
Resin-Based: < 0.15%; Cement-Based: < 3.5% |
ASTM C97 / ISO 10545-3 |
|
Flexural Strength |
Resin-Based: > 28.0 MPa; Cement-Based: > 10.5 MPa |
ASTM C880 / EN 12372 |
|
Compressive Strength |
Resin-Based: > 110 MPa; Cement-Based: > 65.0 MPa |
ASTM C170 / EN 1926 |
|
Fire Classification |
Resin-Based: Class Bfl-s1 / Class B (ASTM E84); Cement-Based: Class A1 (Non-Combustible) |
EN 13501-1 / ASTM E84 |
|
Chemical Resistance |
Resin-Based: Resists common kitchen acids (oleic, acetic); Cement-Based: Sealed surface required for acid resistance |
ASTM C1897 |
Key Product Features
Seamless Large-Format Coverage: Reduces grout lines and grease accumulation zones compared to mosaic tiles.
Vacuum-Vibration Pressing: Eliminates internal micro-voids, ensuring uniform aggregate dispersion and panel structural integrity.
Dimensional Stability: Factory-calibrated thickness and squareness tolerances within +/- 0.5 mm for flat vertical alignment.
Thermal & Impact Resistance: Withstands ambient kitchen thermal exposure up to 120°C and utensils point-impact.
Colors, Patterns & Surface Finishes
Aggregate Options
Marble Aggregates: Carrara white, Nero Marquina, and Botticino chips.
Recycled Glass & Quartz: Post-consumer transparent, mirror, and colored glass shards.
Surface Finishes
Honed (Matte): 60-grit mechanical diamond polish, non-reflective surface (R10 slip rating equivalent).
Polished: High-gloss reflective finish (>80 gloss units) treated with industrial impregnating sealers.
Brushed / Leathered: Textured tactile surface produced via diamond brush heads.
Applications
Residential Kitchens
Perimeter wall cladding behind gas, induction, and electric cooktops to protect vertical drywall from grease and heat.
Multi-Family Housing
Prefabricated large-format wet-wall panels for apartment kitchenettes requiring standardized installation dimensions and speed.
Commercial Hospitality
Restaurant service pantries, hotel hospitality bars, and back-of-house areas demanding high chemical and stain resistance.
Institutional Facilities
Staff breakrooms and healthcare pantries requiring continuous, easily sanitized vertical surfaces with minimal grout lines.
OEM & ODM Customization
Custom Aggregate Matching: Laboratory formulation based on architectural color chips or RAL/Pantone references.
Matrix Selection: Epoxy resin for chemical resistance; cementitious matrix for fire-rated commercial tenders.
CNC Fabrication: Pre-cut electrical outlet openings, switch sockets, and 45-degree miter edge beveling from CAD shop drawings.
Design Integration: CAD details and BIM object files (Revit family format) available for architectural submittals.
Private Labeling: Custom crating, barcode labeling, and localized installation documentation.
Manufacturing & Quality Control
Plant Capacity
4 automated vacuum-vibration pressing lines and 2 multi-head calibration/polishing lines.
Annual output capacity exceeding 1.2 million m2.
Production Flow
Raw Material Sourcing -> Aggregate Grading & Proportioning -> Vacuum-Vibration Pressing (100 Tons) -> Thermal Curing (72 Hours) -> Calibration & Diamond Polishing -> Automated Optical Defect Inspection -> Impregnation Sealing & Protective Film
Quality Control Protocols
Raw Material Inspection: XRF spectroscopy testing on aggregates and polymers for heavy metal control.
Dimensional Verification: Laser-guided CMM inspection on 100% of production batches for squareness and thickness variance.
Traceability: Rear laser-etched serial codes recording production date, batch number, and curing parameters.
Packaging & Documentation
Export Packaging
Fumigated ISPM 15-compliant solid wood crates with internal EPE foam separators.
Vertical A-frame steel racks secured in 20-foot dry containers (Max load: 27,000 kg) with corner edge protectors.
Technical Documentation Package
Material Safety Data Sheet (MSDS / SDS).
CE Declaration of Performance (DoP) / ASTM test reports.
Adhesive compatibility charts and joint sealant specifications.
Lot-specific inspection reports.
FAQ
Q: What is the maximum unsupported height for vertical wall mounting?
A: Panels up to 3000 mm can be installed vertically using mechanical anchor clips combined with high-strength structural polyurethane adhesives.
Q: Do these panels require post-installation sealing?
A: Resin-based panels are factory-sealed. Cement-based panels require a penetrating impregnating sealer applied post-grouting.
Q: What is the Minimum Order Quantity (MOQ) for custom color formulations?
A: 100 m2 per custom color variant.
Q: How do panels handle thermal expansion near cooktops?
A: Maintain a minimum 2 mm expansion joint around perimeters, filled with neutral-cure silicone sealant.
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